Achieving a zero-emissions milestone, Bodycote bolsters its commitment to sustainable governance in the automotive industry.
Bodycote, a leading player in the global heat treatment industry, has made history by achieving zero-emission operations at its Derby and Rotherham facilities without relying on carbon offsetting. The plants, which specialize in heat treating turbine blades for Rolls-Royce jet engines, are now fully electric and powered solely by renewable energy sources.
This significant stride towards sustainability has been accomplished without any impact on customer costs, lead-times, or capacity. Bodycote's Derby and Rotherham facilities are the first and only major heat treatment companies with a near-term carbon reduction target verified by the Science Based Targets initiative.
The transition to zero operational emissions at these UK sites was facilitated by the introduction of a new closed circuit adiabatic cooling system at the Derby plant. This innovative system has resulted in electricity consumption savings of 73% and a reduction in water use of over 85%. A similar system has also been implemented at the Rotherham plant.
Bodycote's commitment to decarbonisation extends beyond its UK operations. The company is currently running pilot decarbonisation projects across Europe and North America. The company's services are critical to the safety, durability, and performance of products that define modern life, such as aircraft engines, car gearboxes, and surgical tools.
Meanwhile, other players in the industry are also making strides towards sustainability. For instance, Lockheed Martin will upgrade Korean F-16 simulators to F-16V, NASA is studying a specialized model wing for next-gen aircraft safety, and GKN Aerospace has completed a sustainability evaluation with EcoVadis.
Investments in advanced machinery are also a common theme. Bodycote's competitor, Wallwork Group, has invested £100,000 in a robot for vacuum braze components. Brookhouse Aerospace has invested over £500,000 in machinery for engineering capabilities.
Moreover, NCC has adopted Dassault Systèmes' 3DEXPERIENCE platform on the cloud, a move that is expected to streamline operations and improve efficiency.
The global heat treatment industry, estimated to be worth an estimated $25-30 billion, is witnessing a shift towards sustainability. Bodycote's achievements serve as a testament to the fact that it is possible to reduce carbon emissions without compromising on quality or service. The company has made significant inroads towards a 46% reduction in operational emissions by 2030, including a 27% reduction in energy intensity and 29% reduction in associated carbon emissions (compared to 2019 levels).
In conclusion, Bodycote's zero-emission milestone at its Derby and Rotherham plants is a significant step forward in the fight against climate change. The company's commitment to sustainability, coupled with its innovative solutions and investments in advanced technology, positions it well for the future of the heat treatment industry.
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